Future Battleship/Capital Ship Discussion
Okay,
This is a thread specifically about advanced surface combatant design/multi-role surface ships using 21st century technologies. For this purpose, my first post will present a new (although perhaps not inherently new) concept for an advanced battleship of the 21st century. No flaming please. Let's keep it civil.
For the purposes of discussion, I'll be presenting this proposal utilizing various technologies. Such as conventional propulsion systems, and also, a nuclear propulsion system. They both have advantages and drawbacks, however, considering the size of the ship exceeds 50,000 tons, I thought I should at least present nuclear power as an option, although perhaps not the best one, which is why I've also included conventional means of propulsion. (I will say that nuclear is my current preference atm). Also, as you may have noticed, I used the Arsenal Ship concept photo for this ship, despite some discrepancies. Such as the fact that the picture does not show the guns or tumble-home hull & WP bow. My drawing skills suck. Sorry!
BB(X) Hawaii Class (BB-XX)
Advanced Modern Battleship
Role/s: Multi-role Surface Combatant/NFS Platform
Length: 959’
Beam: 118’
Draft: 29'
Cruise Speed: 30 kts
Dash Speed: 36-37 kts (presumably with current advances in hull design+Iowa Class performance data)
Tonnage: 52,000 tons standard, 63,000 tons design max.
Unit Price: 6.8- 7+ Billion USD
Hull Design:
BB(X) will have a "tumblehome" hull form, i.e. a design in which hull slopes inward from above the waterline. This will significantly reduce the radar cross section since such a slope returns a much less defined radar image rather than a more hard-angled hull form.
Requirements for the Integrated Deckhouse EDM is that it is fully EMC (Electromagetic Compatibility) shielded with reduced infrared and radar signatures. Measures to fulfill these conditions include an all-composite superstructure, low signature electronically steered arrays, an integrated multi-function mast and low radar and infrared signatures. Other measures to reduce the vessel's infrared signature include the development of an exhaust suppressor.
Harris Corporation has been awarded a contract for the development of the Common Data Link (CDL) X/Ku-band phased array antenna systems, which will be integrated into the Integrated Deckhouse Assembly. The multi-beam electronically-steered antenna will allow connectivity with up to eight CDL terminals.
Countermeasures:
Torpedo Countermeasures:
Surface Ship Torpedo Defense (SSTD)
The US/UK Surface Ship Torpedo Defense (SSTD) Joint Project is be fitted on a wide range of USN/RN platforms. The program involves development of new acoustic sensors and countermeasures to detect, track, and divert incoming torpedoes; providing torpedo defense against all threat torpedos for surface ships (combatant, amphibious and auxiliary). SSTD will be installed on aircraft carriers, surface combatants, and amphibious ships during routine maintenance periods.
The SSTD program is a defensive system development to counter specific undersea weapon threats to high value surface ships. The system consists of detection, control, and counter weapon subsystems. The counter weapon portion is comprised of a hardkill subsystem for outer layer engagement and a seduction subsystem (softkill) for inner layer defense. SSTD is the first undersea warfare program to use a layered-attrition approach for the defense of surface ships.
The result of a joint US/UK program, the Multi-Sensor Torpedo Recognition Acoustic Processor (MSTRAP) integrated system will be able to counter the short-range undersea threat with a variety of countermeasures designed to screen the CVBG while evasion is in progress.
The System Control Function (SCF) component of SSTD will control the startup and shutdown of SSTD, provide a continuous status of the SSTD system software, and support Fault Detection/Fault Localization diagnostics. SCF is being written using C on a TAC-3 in a UNIX/ X-Windows/Motif environment.
The SSTD Launched Expendable Acoustic Device (LEAD) program experienced a continual stream of unrelated component failures during at-sea flight testing. From April 1996 to August 1997, the Navy's Best Manufacturing Practices (BMP) Center of Excellence, part of the Navy's Manufacturing Technology (ManTech) program, developed a get well program based on a structured design methodology, which documented the fabrication and test experience of every component and subassembly in the test units. BMP and SSTD were able to reduce process variability, single out the processes which needed improvement, analyze failures, and identify necessary changes to achieve needed reliability. The success of this ManTech effort resulted in approval from the Program Executive Officer for Undersea Warfare for limited production and fleet introduction of the LEAD program.
Following OPEVAL, the PEO convened a Technical Advisory Panel (TAP) to review the requirements and the design of SSTD. In essence, the TAP found the design concept to be valid. They recommended the installation of the fixes planned and the resumption of OPEVAL as soon as possible. Unfortunately, the resources necessary to implement the recommendation were not fully available and the program has since been restructured. SSTD today is a modular system comprised of the original detection and softkill sub-systems with capability to accommodate new hardkill systems in the future.
Next Generation Countermeasure (NGCM)
The Next Generation Countermeasure (NGCM) will be a three-inch diameter mobile acoustic countermeasure with acoustic communication links to enable countermeasure connectivity and group behavior to defeat threat torpedoes. The NGCM is intended to be launched in-groups of up to six units. Some of the units will act as stationary broadcast jammers; others will be mobile and be launched as sophisticated decoys. The countermeasures (CMs) will have receivers capable of operating in full duplex mode. An acoustic communication link will pass tactical information and updates between the CMs and ships/subs operating within the battlespace. The NGCMs will be re-programmable to operate cooperatively with friendly counterfire (US torpedo firings) or anti-torpedo (ATT) firings. It will be able to change tactics or modes of operation in response to perceived tactical or environmental conditions in response to downloaded commands via the acoustic communication link. It will have an advanced tactical processor embedded and a threat torpedo classifier built into the unit. The CM will use its programmed group behavior technology to determine the appropriate behavior/response.
Ship Silencing Program:
Reduction of sonar self noise over the frequency range of passive capable sonar is one goal of the Navy Ship Silencing Program. The other goal is a maximum reduction in the ship's radiated noise to obtain the best possible counter-detection posture relative to enemy submarines. Unwanted noise can severely limit a ship's overall USW capability, both active and passive. A lack of understanding or inattention on the part of ship's personnel can negate the effect of installed quiet ship features.
Platform noise is that noise generated by own ship other than the sonar system.
Platform noise consists of radiated noise and crew generated noise. Control of this noise is the purpose of the shipboard noise control program. Platform noise is a primary concern when operating in EMCON.
Three classes of Sound Isolation Devices:
Resilient Mounts - rubber shock devices used on machinery and piping.
Typical Resilient Mount
Distributed Isolation Material (DIM) - rubber type pads used on smaller equipment.
Distributed Isolation Material
Flexible Connections - used on pipes and hoses.
Flexible Connection
Sound isolation devices are most effective when properly matched to machine characteristics and when both the machine and device are properly maintained.
Prairie/masker:
Air bubbles can be employed to mask potential targets or to provide alternate targets. The large difference in characteristic impedance (c) between the air bubbles and the surrounding water make them very efficient as reflectors of acoustic energy. Very little sound will penetrate a curtain of air bubbles, making them very efficient as masking for noise sources. Prairie-Masker is used during both active and passive undersea warfare operations. Gas turbine ships routinely operate systems inport and at sea, to avoid marine growth from plugging holes in blade tips and masker belts. During ASW operations, there is no instantaneous way of determining if the airflow rates are accurate at any given time. Improper Prairie/Masker airflow rates are an ASW mission degrade. MACHALT Proposals Under Development will replace Prairie/Masker air system portable flow meters with an electronic airflow monitoring system.
Masker air forms an air bubble screen around the hull of the ship, reducing transmission of machinery noise to the surrounding waters. Masker creates acoustic impedance mismatch between hull and water, by way of the masker belts located around the hull, putting a blanket of air bubbles between the hull's machinery noise and the water. Masker air disguises low frequency machinery noise that radiates through the hull and cools bleed air for use in engine starting and motoring. The Masker Air System uses air from the ship's bleed air system via the bleed air cooler for discharge through emitter belts located around the underwater girth of the ship. The masker regulator valve reduces masker air pressure from 75 to 28 psig. After leaving the reducing valve, the air supply divides into two branches supplying air to the forward and aft emitter belts. On the FFG-7 the Emitter Belts are located at frames 177 and 253. Each belt is divided into port and starboard halves. Each belt has a separate air connection. Each emitter belt uses a solenoid operated valve to control air flow. The ACC controls these solenoid valves. Masker air discharges through each connection at a rate of 425 squared cubic feet per minute (SCFM) at approximately 12 psig. Perforations in the emitters allow discharge of Masker air from the keel to the water line. An orifice plate in the port side emitter belt balances air flow.
The Prairie Air System supplies air along the propeller blade leading edge to reduce the hydrodynamic noise originating at the propeller. This fills the vacuum left by the rotating blades as the water "boils," allowing cavitation bubbles to contract more slowly as area of underpressure is minimized. Prairie Air is drawn from the bleed air header, sent through a cooler then through the propulsion shafting to the propeller hubs where it is emitted from small holes on the propeller blades. Each engine room has its own prairie air system to supply air to its associated propeller. The air passes through a network of apertures along each stabilizer's leading edge, suppressing flow noise and cavitation. For instance, on the FFG-7 Prairie air flows at 400 SCFM from a branch of the bleed air system through the prairie air cooler. The cooler uses seawater from the Firemain system as a cooling medium. From the cooler, prairie air flows through a flow meter into the roto-seal at the Oil Distribution Box (OD Box) and into the prairie air tubing to the propeller. At the propeller hub after end, the air enters drilled passages in the hub body. The passages direct the air to the base of each propeller blade. Air reaches each blade through a bushing connection between the blade base and the hub body. Air then flows through an air channel in the blade leading edge and discharges through 302 orifices. Two check valves prevent entry of water when the air supply is secured. The Fin Stabilizers use prairie air supplied directly from the discharge side of the prairie air cooler.
For example, on the FFG-7, customer bleed air extracted from the Gas Turbine Engine (GTE) compressor's 16th stage, provides gas turbine anti-icing, prairie and masker air, and start air for the other Gas Turbine Engine (GTE). Bleed air used for cross bleed starts, masker air, and prairie air passes through the bleed air reducing valve, reduceing bleed air pressure from 250 to 75 psig. Bleed air then passes through the bleed air cooler that uses sea water from the firemain to lower the bleed air temperature to below 400o F. After air passes through the bleed air cooler it splits off into two branches, one for starting air and the other for prairie/masker air.
Surface Ship Torpedo Defense (SSTD):
The US/UK Surface Ship Torpedo Defense (SSTD) Joint Project is be fitted on a wide range of USN/RN platforms. The program involves development of new acoustic sensors and countermeasures to detect, track, and divert incoming torpedoes; providing torpedo defense against all threat torpedos for surface ships (combatant, amphibious and auxiliary). SSTD will be installed on aircraft carriers, surface combatants, and amphibious ships during routine maintenance periods.
The SSTD program is a defensive system development to counter specific undersea weapon threats to high value surface ships. The system consists of detection, control, and counter weapon subsystems. The counter weapon portion is comprised of a hardkill subsystem for outer layer engagement and a seduction subsystem (softkill) for inner layer defense. SSTD is the first undersea warfare program to use a layered-attrition approach for the defense of surface ships.
The result of a joint US/UK program, the Multi-Sensor Torpedo Recognition Acoustic Processor (MSTRAP) integrated system will be able to counter the short-range undersea threat with a variety of countermeasures designed to screen the CVBG while evasion is in progress.
The System Control Function (SCF) component of SSTD will control the startup and shutdown of SSTD, provide a continuous status of the SSTD system software, and support Fault Detection/Fault Localization diagnostics. SCF is being written using C on a TAC-3 in a UNIX/ X-Windows/Motif environment.
The SSTD Launched Expendable Acoustic Device (LEAD) program experienced a continual stream of unrelated component failures during at-sea flight testing. From April 1996 to August 1997, the Navy's Best Manufacturing Practices (BMP) Center of Excellence, part of the Navy's Manufacturing Technology (ManTech) program, developed a get well program based on a structured design methodology, which documented the fabrication and test experience of every component and subassembly in the test units. BMP and SSTD were able to reduce process variability, single out the processes which needed improvement, analyze failures, and identify necessary changes to achieve needed reliability. The success of this ManTech effort resulted in approval from the Program Executive Officer for Undersea Warfare for limited production and fleet introduction of the LEAD program.
Following OPEVAL, the PEO convened a Technical Advisory Panel (TAP) to review the requirements and the design of SSTD. In essence, the TAP found the design concept to be valid. They recommended the installation of the fixes planned and the resumption of OPEVAL as soon as possible. Unfortunately, the resources necessary to implement the recommendation were not fully available and the program has since been restructured. SSTD today is a modular system comprised of the original detection and softkill sub-systems with capability to accommodate new hardkill systems in the future.
AN/SLQ-25 NIXIE:
The Torpedo Countermeasures Transmitting Set AN/SLQ-25A, commonly referred to as Nixie, is a passive, electro-acoustic decoy system used to provide deceptive countermeasures against acoustic homing torpedoes. The AN/SLQ-25A employs an underwater acoustic projector housed in a streamlined body which is towed astern on a combination tow/signal-transfer coaxial cable. An onboard generated signal is used by the towed body to produce an acoustic signal to decoy the hostile torpedo away from the ship. The AN/SLQ-25A includes improved deceptive countermeasures capabilities. The AN/SLQ-25B includes improved deceptive countermeasures capabilities, a fiber optic display LAN, a torpedo alertment capability and a towed array sensor.
Modern acoustic towed decoys, such as the AN/SLQ-25 NIXIE and the older T-MK6 FANFAIR, employ electronic or electromechanical means to produce the required signals. The system provides an alternate target diversion for an enemy acoustic homing torpedo by stringing on cable a "noise maker", aft of the ship, which has the capability of producing a greater noise than the ship; thereby diverting the incoming torpedo from the ship to the "fish". The towed device receives the torpedoes ping frequency, amplifies it 2 to 3 times and sends it back to lure the torpedo away from the ship. They may be used in pairs or singularly.
Operators are cautioned not to attempt MC transmission with less then 1000 feet of fiber optic tow cable (fotc) deployed, and MC transmission should be terminated before retrieval of FOTC commences. On below deck installations, the cable guide doors, if installed, must be closed whenever more than 50 feet of cable is paid out. Open doors mat cause the FOTC to ride out of the sheave and become caught between the sheave and keeper roller, seriously damaging the FOTC. Although the tech manual states the launch/retrieval speeds for the system are between 10-25 knots, it is strongly suggested not to exceed 15 knots. At speeds in excess of 15 knots damage to tow cable can occur on some platforms. (DD, DDG 994 class and CG 47 class). The emergency non-powered payout procedure should only be used when power is lost to the winch and the tactical situation dictates deployment of the torpedo countermeasures system. Winch speed must be carefully controlled by braking during non-powered payout operations. If not monitored the winch will rotate at an extremely dangerous rate.
RADAR:
The radar suite will consist of a dual band radar for horizon and volume search, an L-band volume search radar (VSR) integrated with the AN/SPY-3 multi-function radar already being developed by Raytheon for the US Navy. The two radars are to be integrated at waveform level for enhanced surveillance and tracking capability. The AN/SPY-3 Multi-Function Radar (MFR) is an X-band active phased-array radar designed to detect low-observable anti-ship cruise missiles and support fire-control illumination for the ESSM and Standard Missiles.
The AN/SPY-3 Multi-Function Radar (MFR) is an X-band active phased-array radar designed to meet all horizon search and fire control requirements for the 21st-century Fleet. MFR is designed to detect the most advanced low-observable anti-ship cruise missile (ASCM) threats and support fire-control illumination requirements for the Evolved Sea Sparrow Missile (ESSM, see separate program summary), Standard Missiles (SM-2/SM-3, see separate program summaries), and future missiles required to support engagement of the most stressing ASCMs. MFR also supports new ship-design requirement for reduced radar cross-section, significantly reduced manning (no operators), and total ownership cost reduction. MFR is planned for introduction in CVN-77 and next-generation CVNX aircraft carriers and the now-refocused DDX surface warship programs (see separate program summaries).
Engineering and Manufacturing Development unit build is underway for development, testing, and follow-on production of MFR to support equipment delivery schedules for CVN-77, CVNX, DDX, and potentially future LPD-12 class ships. DT/OA is planned for early FY 2003. First production radar is scheduled for delivery to Newport News Shipbuilding for installation in CVN 77 in June 2006. IOC is expected in 2008.
In June 2003 Raytheon Company's Integrated Defense Systems completed integration, test and delivery of the first SPY-3 multifunction radar to the U.S. Navy's Surface Combat System Center at Wallops Island. The SPY-3 radar has been designed for the Navy's newest amphibious warfare ships, the next generation aircraft carrier, CVN-77 and the DD(X) class of surface combatant ships.
This delivery is tangible evidence of the progress we've made in the development of next-generation radars that will serve the fleet in the 21st century. SPY-3 represents the first of the full-range of Raytheon technologies that will revolutionize the Navy's capabilities in the years to come.
The SPY-3 is an active phased array X-band radar designed to meet all horizon search and fire control requirements for the 21st century fleet. The Multi Function Radar combines the functions provided by more than five separate radars currently aboard Navy combatant ships. SPY-3 supports new ship-design requirements for reduced radar cross-section, significantly reduced manning requirements and total ownership cost reduction.
The Multi-Function Radar (MFR) is a focal point for DD 21's Integrated Topside Design and embedded aperture technology. The Multi-Function Radar is an X-band active phased array radar designed to meet all horizon search and fire control requirements for the 21st-century fleet. The solid-state active arrays will be carefully engi-neered to preserve the ship signature requirements of DD 21 and require new topside technologies to incorporate embedded phased arrays into a composite superstructure.
The Navy expects the radar to perform such functions as horizon search, limited above-the-horizon search, and fire control track and illumination. One of the most significant design features of the radar is to provide automatic detection, tracking, and illumination of low-altitude threat missiles in adverse environmental conditions routinely found in coastal waters. Supplemented with a Volume Search Radar (VSR), being developed within the DD 21 competition, the radar suite will provide capabilities including situational awareness, air control, track identification, and counterbattery detection.
The Navy intends for the MFR to replace legacy radars currently found on CVN 68 class carriers including the SPS-67, Mk 23 TAS with Mk 95 illuminator or SPQ-9B, and the SPN-41/46 radars, which provide glide slope for approach control on aircraft carriers. Current Navy plans call for inclusion of the MFR on CVN 77, which is expected to enter service in December 2007, and the DD 21 ship class. Other installation candidates are LHD 8, CVN 70−76 (as a backfit), and CVN(X) and LH(X) future ship classes. Additionally, the Navy will review the LPD 17 combat system in 2001 to determine if changes in configuration are warranted. The costs and benefits of including the MFR/VSR suite in the LPD 17 combat system suite will be considered in this review.
This solid-state, active array radar system will not only scan the horizon for high-speed, low-level cruise missile threats, but also provide fire-control illumination for DD 21 air defense weapons. MFR is designed to detect the most advanced low-observable anti-ship cruise missile (ASCM) threats and support fire-control illumination requirements for the Evolved Sea Sparrow Missile, Standard Missile, and future missiles required to support engagement of the most stressing ASCMs.
In June 1999, the Navy awarded a contract to develop an MFR prototype. MFR is being designed and developed as an Engineering Development Model (EDM) by Raytheon Systems Company, Sudbury MA. Based on current program plans, the initial MFR prototype will be available in fiscal year 2002 to support land-based and sea-based testing.
MFR supports new ship design requirement for reduced radar cross-section, reduced manning and total ownership cost reduction. MFR is planned for introduction in CVN-77/CVNX and DD-21 warships. Development, testing, and subsequent production will support equipment delivery schedules for both CVN-77 and DD-21. Initial Operational Capability is expected in 2008 with the delivery of DD-21.
Like the integrated propulsion system, DD 21's radar suite will have broad applications for other future naval platforms. The preeminent among these is CVN 77, which will be the first ship to field the Mult-Function/Volume Search Radar suite. Currently, both the DD 21 and CVN 77 Program Offices are working closely together to ensure requirements for both platforms are being incorporated into the radar suite design. This technology should also interest the designers of JCC(X) and LHD(X), as well as platforms currently in construction (such as LPD 17).
Sonar:
At the heart of the ship's Integrated Undersea Warfare System will be a dual (high frequency/medium frequency) frequency bow array and a multi-function towed array. The US Navy has already set up the IUSW-21 program to develop technologies including multifunction hull array, mine avoidance and shallow water ASW.
Combat Control Suite:
Mk 7 AEGIS combat system
Mk 34 Gun Weapon System (GWS)
AEGIS Weapon System MK-7, baseline 7 phase 2
Aegis, which means shield, is the Navy’s most modern surface combat system. Aegis was designed and developed as a complete system, integrating state-of-the-art radar and missile systems. The missile launching system, the computer programs, the radar and the displays are fully integrated to work together. This makes the Aegis system the first fully integrated combat system built to defend against advanced air, surface, and subsurface threats. The AEGIS Combat System is highly integrated and capable of simultaneous warfare on several fronts -- air, surface, subsurface, and strike. Anti-Air Warfare elements include the Radar System AN/SPY-1B/D, Command and Decision System, and Weapons Control System.
For more than 40 years, the US Navy has developed systems and tactics to protect itself from air attacks. Since the end of World War II, several generations of anti-ship missiles have emerged as the air threat to the fleet. The first combatant ship sunk by one of these missiles was an Israeli destroyer in October 1967, hit by a Soviet built missile. The threat posed by such weapons was reconfirmed in April 1988 when two Iranian surface combatants fired on US Navy ships and aircraft in the Persian Gulf. The resulting exchange of anti-ship missiles led to the destruction of an Iranian frigate and corvette by US built Harpoon missiles. Modern anti-ship missiles can be launched several hundred miles away. The attacks can be coordinated, combining air, surface and subsurface launches, so that the missiles arrive on target almost simultaneously.
The US Navy's defense against this threat has continued to rely on the winning strategy of defense in depth. Guns were replaced in the late fifties by the first generation of guided missiles in our ships and aircraft. By the late sixties, these missiles continued to perform well, but it was recognized that reaction time, firepower, and operational availability in all environments did not match the threat. To counter this, an operational requirement for an Advanced Surface Missile System (ASMS) was promulgated and a comprehensive engineering development program was initiated to meet that requirement. ASMS was re-named AEGIS (after the mythological shield of Zeus) in December 1969.
The sophistication and complexity of the AEGIS combat system were such that the combination of engineering with AEGIS/AEGIS equipped ship acquisition demanded special management treatment. This "marriage" was effected by the establishment of the AEGIS shipbuilding project at Naval Sea Systems Command (NAVSEA PMS-400) in 1977. The special management treatment combined and structured hull mechanical and electrical systems, combat systems, computer programs, repair parts, personnel maintenance documentation, and tactical operation documentation into one unified organization to create the highly capable, multi-mission surface combatants that are today's AEGIS cruisers and destroyers. The charter for NAVSEA PMS-400 represented a significant Navy management decision, one which had a far-reaching impact on acquisition management, design and life-time support of modern Navy ships. For the first time in the history of surface combatants, PMS-400 introduced an organization that has both responsibility and authority to simultaneously manage development/acquisition, combat system integration and life-time support.
The AEGIS weapon system is the most capable surface launched missile system the Navy has ever put to sea. It can defeat an extremely wide range of targets from wave top to directly overhead. AEGIS is extremely capable against anti-ship cruise missiles and manned aircraft flying in all speed ranges from subsonic to supersonic. The AEGIS system is effective in all environmental conditions having both all-weather capability and demonstrated outstanding abilities in chaff and jamming environments. AEGIS brings a revolutionary, multi-mission combat capability to the US Navy. AEGIS equipped ships are capable of engaging and defeating enemy aircraft, missiles, submarines and surface ships.
AEGIS equipped ships are key elements in modern carrier and battleship battle groups.
The surface Navy's AEGIS system provides area defense for the battle group as well as a clear air picture for more effective deployment of F-14 and F/A-18 aircraft. AEGIS enables fighter aircraft to concentrate more on the outer air battle while cruisers and destroyers assume a greater responsibility for battle group area defense. Technological advances in missile and computer battle management systems make it possible for AEGIS equipped ships to join carrier air assets in outer air defense. The highly accurate firing of AEGIS weapon systems results in minimizing the expenditure of assets.
The Aegis system was designed as a total weapon system, from detection to kill. The heart of the AEGIS systems is an advanced, automatic detect and track, multi-functional phased-array radar, the AN/SPY-1. This high-powered (four megawatt) radar is able to perform search, track and missile guidance functions simultaneously with a capability of over 100 targets. The first Engineering Development Model (EDM-1) was installed in the test ship, USS Norton Sound (AVM 1) in 1973.
The system's computer- based command and decision element is the core of the Aegis combat system. This interface makes the Aegis combat system capable of simultaneous operation against a multi-mission threat: anti-air, anti-surface and anti-submarine warfare.
Baseline 7 will also be developed in two phases. Baseline 7 Phase I is planned for the last ship in FY 1998 and Phase II is planned for the last ship in FY 2002. Major Baseline 7 upgrades include but are not limited to: AN/SPY-1D(V) radar upgrade, integration of Cooperative Engagement Capability (CEC) and Tactical Ballistic Missile Defense (TBMD) capability (first forward fit implementation), advanced computer architecture, ID upgrades Phase II, Cueing Sensor, STANDARD Missile-2 Block IIIB full integration, Advanced Integrated Electronic Warfare System (AIEWS) Phase I and II, Light Airborne Multipurpose System (LAMPS) helicopter Mark III Block II, Advanced Tactical Support, integrated Naval Surface Fire Support (NSFS), and Mark 50 torpedo with Periscope Depth Attack.
Mk 34 Gun Weapon System (GWS)
The MK 45 5"/54 Caliber Gun Mount, in conjunction with the MK 34 Gun Weapon System (GWS), is used against surface ship and close hostile aircraft, and support forces ashore with Naval Gunfire Support (NGFS). The MK 34 GWS consists of the MK 160 MOD 4 Gun Computing System and the MK 45 MOD 2 Gun Mount. The GWS accepts engagement orders, designation orders, controls, alerts, and doctrine from command and decision, and target data from shipboard sensors and off ship sources. The GWS uses standard 5" ammunition. The GWS is integrated with the DDG 51 combat system. The MK 34 GWS was developed to improve the DDG 51 class’s capability against air, surface, and NGFS threats.
The Gun Weapon System (GWS) Mk 34 Mod 0 consists of a fully automated gun mount and the associated equipment required for mount movement and loading ammunition. The gun mount is a fully-automated, single-barrel, 5"/54 caliber, lightweight gun mount that provides anti-air, anti-surface, and shore bombardment capabilities. The Gun Mount is capable of firing singularly or continuously at a rate of 16-20 rounds per minute depending on gun barrel elevation and ammunition type. The Gun Mount automatically loads single rounds of 5-inch ammunition, completes the firing circuit, and ejects empty cases from the mount. The Gun Mount Loader Drum can hold either 20 conventional rounds, 10 guided projectile rounds, or a mixed complement of both in ready service. For anti-surface and gunfire support missions requiring pinpoint accuracy, the guided projectile provides a high first round hit probabitity and selective targeting capability. Against hostile surface combatants, the Gun Mount is capable of firing semi-active laser guided projectiles to defeat small or low-priority threats, selectively reserving missiles for high-priority, high-value targets. The Gun Mount is able to fire chaff rounds, illuminating, white phosphorus, and other specialized rounds, fuzes, and powder cases with round-to-round selectivity. The Gun Mount is normally controlled by the Multi-Function Computer Plant (MFCP), which provides gun train, elevation, and firing orders to position and fire the gun. The Multi-Function Workstation required by this system is a part of the Multi-Function Display System.
Propulsion:
Contra-rotating Propellers Azipod:
What is Azipod®?
Azipod is the registered trademark of a family of electric propulsion systems for ships, the first of which was developed by ABB about two decades ago. The latest product in the range is the most energy-efficient electric propulsion system on the market. The background and technology
A typical power and propulsion-system arrangement in a cargo ship includes diesel generators for generating the electrical power needed on board and a separate diesel engine driving the main propeller shaft. This is a diesel-mechanical propulsion system and because the engine and propeller speed are rigidly coupled, fuel efficiency drops considerably at low speed.
Diesel-electric propulsion is a relatively new way of powering ships and differs by consisting of a larger electrical power plant, usually with diesel-engine driven generators, and an electrical motor driving the main propeller. ABB is the world's biggest maker of electric-propulsion systems.
In this system, the electrical propeller motors, which are the largest consumers of electricity, are controlled by drives that provide stepless power and control the speed of the propellers. The electric propulsion system is therefore able to run the diesel engines at or close to their optimum efficiency point regardless of the vessel's speed. Using electric cables rather than a mechanical transmission system also reduces vibration on board.
Azipod and fuel efficiency
ABB electric propulsion systems range from variable-speed electric machinery to a unique family of highly efficient products, the Azipod. The first Azipod propulsion system was completed in 1990.
The Azipod unit is fixed outside the ship in a pod, or casing, which combines the functions of a propulsion motor, main propeller, rudder and stern thruster. These traditionally separately installed units are no longer needed, vacating space on board for other purposes.
The Azipod system arrangement in a cruise vessel has been shown to reduce fuel consumption by about 10 percent when compared to diesel-electric propulsion systems with a conventional shaft-line arrangement.
In 2002, ABB introduced the CRP Azipod. The CRP concept, which stands for contra-rotating propeller, involves two propellers facing each other and rotating in opposite directions and is achieved when an Azipod unit is installed in the place of the rudder in a conventional shaft line arrangement.
It is most suitable for fast ferries and other ships that need very large propulsion power.
Two ferries built for ShinNihonkai, Japan's leading ferry operator, were equipped with the CRP Azipod in 2004. The company reported fuel savings of 20 percent, as well as 15 percent more transportation capacity, compared with ships of a similar size using diesel engines.
ABB’s Azipod systems are used in a wide variety of ships including luxury cruise vessels, yachts, ferries, drilling rigs, arctic tankers, offshore supply vessels and icebreakers.
Conventional Power Plant Proposals:
X5 36 MW Rolls-Royce MT30
It is envisaged that the BB(X) would have an all-electric drive with an integrated power system, (IPS) based on in-hull permanent magnet synchronous motors (PMMs) with Advanced Induction Motors (AIM) as a possible backup solution. The provision of electric drive eliminates the need for drive shaft and reduction gears and brings benefits in acoustic signature reduction, an increase in available power for weapon systems and improvements in the quality of life for crew.
The IPS would supply power to other ship systems such as the combat systems and allow the rapid reconfiguration of power requirements.
DRS Technologies Power Technology unit has received development contracts for the PMM motors, electric drive and control system for the IPS. The Rolls-Royce MT30 36MW gas turbine generator set has been selected to power the IPS EDM and Rolls-Royce delivered the first set in February 2005. The MT30 has 80% commonality with the Rolls-Royce Trent 800 aero engine and Rolls-Royce states that it is the most powerful marine gas turbine in the world. CAE will supply the integrated platform management system.
Alternate Propulsion Concept:
Modern Steam
X4 BOILERS 890 psi
X4 50 MW Backpressure steam turbine setup using the SIEMENS SST-800 geared turbine
X8 20 MW Azipods
or
IMS PMMs setup listed above as far as electric geared drives.
In the backpressure turbine configuration, the turbine does not consume steam. Instead, it simply reduces the pressure and energy content of steam that is subsequently exhausted into the process header. In essence, the turbo-generator serves the same steam function as a pressure-reducing valve (PRV)—it reduces steam pressure—but uses the pressure drop to produce highly valued electricity in addition to the low-pressure steam. Shaft power is produced when a nozzle directs jets of high-pressure steam against the blades of the turbine’s rotor. The rotor is attached to a shaft that is coupled to an electrical generator.
In a backpressure steam turbine, energy from high-pressure inlet steam is efficiently converted into electricity and low-pressure exhaust steam is provided to a plant process. The turbine exhaust steam has a lower temperature than the superheated steam created when pressure is reduced through a PRV. In order to make up for this heat or enthalpy loss and meet process energy requirements, steam plants with backpressure turbine installations must increase their boiler steam throughput (typically by 5%-7%). Every Btu that is recovered as high-value electricity is replaced with an equivalent Btu of heat for downstream processes.
Thermodynamically, steam turbines achieve an isentropic efficiency of 20%-70%. Economically, however, the turbine generates power at the efficiency of the steam boiler. The resulting power generation efficiency (modern steam boilers operate at approximately 80% efficiency) is well in excess of the efficiency for state-of-the-art single or combined cycle gas turbines. High efficiency means low electricity generating costs. Backpressure turbines can produce electrical energy at costs that are often less than 3 cents/kWh. The electricity savings alone—not to mention ancillary benefits from enhanced on-site electricity reliability and reduced emissions of CO2 and criteria pollutants—are often sufficient to completely recover the cost of the initial capital outlay in less than 2 years.
Alternative- Nuclear Power/Propulsion:
Gas Cooled Fast Reactor
Two Reactors-
Output: 95 MW/127,397 SHP
190 MW/254,794 SHP Total
The Gas-Cooled Fast Reactor (GFR) system is a nuclear reactor design which is currently in development. Classed as a Generation IV reactor, it features a fast-neutron spectrum and closed fuel cycle for efficient conversion of fertile uranium and management of actinides. The reference reactor design is a helium-cooled system operating with an outlet temperature of 850°C using a direct Brayton cycle gas turbine for high thermal efficiency. Several fuel forms are being considered for their potential to operate at very high temperatures and to ensure an excellent retention of fission products: composite ceramic fuel, advanced fuel particles, or ceramic clad elements of actinide compounds. Core configurations are being considered based on pin- or plate-based fuel assemblies or prismatic blocks, which allows for better coolant circulation than traditional fuel assemblies.
The reactors are intended for use in nuclear power plants to produce electricity, while at the same time; producing (breeding) new nuclear fuel, respectively.
Because of that the fact that the outlet temperature exceeds 830°C, the setup would utilize the option to produce hydrogen via the sulfur-iodine cycle (S-I cycle). Theoretically you could use this as a means to power hydrogen fuel cells aboard the ship, and thus relieve some of the power needs in that fashion. Since the S-I cycle consumes little additional energy to function, since the cycle works via the outlet temp (since heat is considered waste in the system anyways), you're netting some free hydrogen by utilizing such a setup.
Nuclear reactor design
Fast reactors were originally designed to be primarily Breeder reactors. This was because of a view at the time they were conceived that there was an imminent shortage of Uranium fuel for existing reactors. The projected increase in Uranium price did not materialise, but if uranium demand increases in the future then there may be renewed interest in fast reactors.
The GFR base design is a fast reactor but in other ways similar to a high temperature gas cooled reactor. It differs from the HTGR design in that the core has a higher fissile fuel content as well as a non-fissile, fertile, breeding component, and of course there is no neutron moderator. Due to the higher fissile fuel content, the design has a higher power density than the HTGR.
Fuel
In a GFR reactor design, the unit operates on fast neutrons, no moderator is needed to slow neutrons down. This means that, apart from nuclear fuel such as uranium, other fuels can be used. The most common is thorium, which absorbs a fast neutron and decays into Uranium 233. This means GFR designs have breeding properties—they can use fuel that is unsuitable in normal reactor designs and breed fuel. Because of these properties, once the initial loading of fuel has been applied into the reactor, the unit can go years without needing fuel. If these reactors are used for breeding, it is economical to remove the fuel and separate the generated fuel for future use.
Coolant
The gas used can be many different types, including carbon dioxide or helium. It must be composed of elements with low neutron capture cross sections to prevent positive void coefficient and induced radioactivity. The use of gas also removes the possibility of phase transition induced explosions, such as when the water in a water cooled reactor (PWR or BWR) flashes to steam upon overheating or depressurization. The use of gas also allows for higher operating temperatures than are possible with other coolants, increasing thermal efficiency, and allowing other non-mechanical applications of the energy, such as the production of hydrogen fuel.
Research History
Past pilot and demonstration projects have all used thermal designs with graphite moderators. As such, no true gas-cooled fast reactor design has ever been brought to criticality. The main challenges that have yet to be overcome are in-vessel structural materials, both in-core and out-of-core, that will have to withstand fast-neutron damage and high temperatures, (up to 1600°C). Another problem is the low thermal inertia and poor heat removal capability at low helium pressures, although these issues are shared with thermal reactors which have been constructed.
Gas cooled projects include decommissioned reactors such as the Dragon Project, built and operated in the United Kingdom, the AVR and the THTR-300, built and operated in Germany, and Peach Bottom and Fort St. Vrain, built and operated in the United States. Ongoing demonstrations include the HTTR in Japan, which reached full power (30 MWth) using fuel compacts inserted in prismatic blocks in 1999, and the HTR-10 in China, which may reach 10 MWth in 2002 using pebble fuel. A 400 MWth pebble bed modular reactor demonstration plant is being designed by PBMR Pty for deployment in South Africa, and a consortium of Russian institutes is designing a 600 MWth GT-MHR (prismatic block reactor) in cooperation with General Atomics.